Precision Mold and Dies Maker for Custom Tooling Solutions
Our in-house mold shop is equipped with advanced CNC and EDM technologies to deliver high-precision tooling, consistent quality, and full control over mold manufacturing. This integrated capability helps reduce lead times, maintain tight tolerances, and support complex tooling requirements for automotive and industrial applications.
Our Mold & Dies Capabilities
- Injection Mold
- Custom injection molds engineered for stable quality and consistent production.
- Precision Mold
- High-accuracy molds with tight tolerances for complex and technical parts.
- Multi-Cavity Mold
- Productivity-focused molds designed for balanced flow and uniform output.
- High-Volume Production Mold
- Durable molds optimized for long mold life and efficient cycle time.
- Mold & Dies Solution
- End-to-end mold and dies solutions engineered for precision, durability, and stable mass production performance.
Engineering & Design Process
Step 1
Inquiry & Requirement Confirmation
Customer submits an inquiry, drawing, or sample. Our team reviews the product application, specifications, and production requirements.Step 2
Feasibility Study & Quotation
Engineering conducts a feasibility study on design and manufacturing processes, followed by cost calculation and quotation submission.Step 3
Product Development & Mold Preparation
Mold design, review, and sampling trials (T0–T1–T2) are performed to ensure the product meets technical and quality requirements.Step 4
Approval & Production Planning
After sample approval, quality documentation, machine capacity, and production planning are prepared for mass production readiness.Step 5
Mass Production & Quality Assurance
Mass production is executed with continuous monitoring of output, quality performance, and on-time delivery to the customer.Engineering & Design Excellence
Mold & Dies Design Based on Part Function and Tolerance
Tooling designs are developed according to part geometry, tolerance targets, and application requirements.
DFM-Driven Design Approach
Design-for-Manufacturing analysis is applied to reduce tooling risk and improve production efficiency.
Mold Design Review
Mold designs are reviewed to ensure manufacturability, stable molding performance, and reduced risk before tooling production.
Precision Machining Processes in Mold Manufacturing
Precision CNC Milling
Enables high-accuracy machining of core and cavity blocks, ensuring dimensional stability and proper alignment across mold assemblies.
High-Speed Robodrill Machining
Optimized for high-speed operations, allowing faster processing of inserts and precision features without compromising accuracy.
EDM Machining (Sinker EDM)
Utilizes electrical discharge to machine hardened materials and produce sharp internal corners that are not achievable with conventional cutting tools.
Wire Cut EDM
Delivers exceptional accuracy for intricate profiles and critical tooling parts, particularly where tight tolerances are required.
EDM Drilling (Fast Hole Drilling)
Used for creating cooling channels, venting holes, and other micro-features essential to mold performance.
Precision Surface Grinding
Ensures precise thickness, flatness, and smooth surface finish for optimal mold assembly and part consistency.
Certified for Quality and Reliability
ISO 14001:2015
IATF 16949:2016
ISO 9001:2015
Why Choose Banshu Plastic
Step 1
Integrated Engineering & Manufacturing
From design to mass production, every process is handled in-house to ensuring precision, speed, and consistent quality.Step 2
Certified Quality & Global Standards
Our quality system complies with ISO 14001, ISO 9001, and IATF 16949, supported by strict inspection and continuous improvement culture.Step 3
Proven Experience & Trusted by Industry Leaders
Decades of experience serving automotive, electronics, and home appliance manufacturers across Asia.Step 4
Export-Ready Manufacturing & Global Delivery
Export-compliant production with international packaging standards and reliable overseas shipping for global customers.Industries Served
